{ "cells": [ { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "import pandas as pd\n", "import numpy as np\n", "import matplotlib as plt\n", "import scipy\n", "from skspatial.objects import LineSegment\n", "from enum import Enum" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "VIA_DIAM = 0.8\n", "VIA_DRILL = 0.4\n", "STATOR_HOLE_RADIUS = 4\n", "TRACK_WIDTH = 0.2\n", "TRACK_SPACING = 0.2\n", "TURNS = 11\n", "STATOR_RADIUS = 20\n", "Layer = Enum(\"Layer\", \"FRONT BACK\")" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "# create a square shape\n", "# template = [(-1.5, -0.05), (1.5, -1.25), (1.5, 1.25), (-1.5, 0.05)]\n", "# template = [(-6, -0.05), (6, -3), (6, 3), (-6, 0.05)]\n", "# create a triangle\n", "# template = [(-2, 0), (2, -3), (2, 3)]\n", "# interpolate the shape using numpy\n", "\n", "# create a circle template\n", "template = [\n", " (np.cos(np.deg2rad(theta)), np.sin(np.deg2rad(theta)))\n", " for theta in np.linspace(0, 360, 360)\n", "]" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "# plot the template shape wrapping around to the first point\n", "plt.pyplot.plot(\n", " [x for x, y in template] + [template[0][0]],\n", " [y for x, y in template] + [template[0][1]],\n", ")" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "# apply Chaikin's algorithm to the template - corner cuttine\n", "def chaikin(arr, iterations):\n", " if iterations == 0:\n", " return arr\n", " l = len(arr)\n", " smoothed = []\n", " for i in range(l):\n", " x1, y1 = arr[i]\n", " x2, y2 = arr[(i + 1) % l]\n", " smoothed.append([0.95 * x1 + 0.05 * x2, 0.95 * y1 + 0.05 * y2])\n", " smoothed.append([0.05 * x1 + 0.95 * x2, 0.05 * y1 + 0.95 * y2])\n", " return chaikin(smoothed, iterations - 1)\n", "\n", "\n", "# template = chaikin(template, 2)\n", "plt.pyplot.plot(\n", " [x for x, y in template] + [template[0][0]],\n", " [y for x, y in template] + [template[0][1]],\n", ")" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "# this speeds things up dramatically as we only have to compute the line intersections once\n", "# there are probably much faster ways of doing this - we're just doing a brute force search\n", "# for the intersections - consult algorithms from games for inspiration...\n", "def get_template_point_cache(template):\n", " # sweep a line from the origin through 360 degress times the number of turns in 1 degree increments\n", " # and find the intersection points with the template shape\n", " cache = {}\n", " for angle in np.arange(0, 360 + 2, 2):\n", " line = LineSegment(\n", " np.array([0, 0]),\n", " np.array(\n", " [1000 * np.cos(np.deg2rad(angle)), 1000 * np.sin(np.deg2rad(angle))]\n", " ),\n", " )\n", " for i in range(len(template)):\n", " segment = LineSegment(\n", " np.array(template[i]), np.array(template[(i + 1) % len(template)])\n", " )\n", " try:\n", " intersection = line.intersect_line_segment(segment)\n", " if intersection is not None:\n", " cache[angle] = (intersection, segment)\n", " except ValueError:\n", " pass\n", " return cache\n", "\n", "\n", "# get the points in a coil shape\n", "# Use reverse for bottom layer (basically flips the y coordinate so that the coil goes in the opposite direction)\n", "# Also rotates the endpoints by 90 degress so that the exit point on the bottom layer is to the left hand side\n", "def get_points(template, turns, spacing, layer=Layer.FRONT, cache=None):\n", " if cache is None:\n", " cache = get_template_point_cache(template)\n", " points = []\n", " for angle in np.arange(0, 360 * turns + 2, 2):\n", " offset = spacing * angle / 360\n", " if layer == Layer.BACK:\n", " angle = angle + 180\n", " intersection, segment = cache[angle % 360]\n", " vector = np.array(segment.point_a) - np.array(segment.point_b)\n", " normal = vector / np.linalg.norm(vector)\n", " # rotate the vector 90 degrees\n", " normal = np.array([-normal[1], normal[0]])\n", " # move the intersection point along the normal vector by the spacing\n", " coil_point = intersection + normal * offset\n", " if layer == Layer.BACK:\n", " points.append((coil_point[0], -coil_point[1]))\n", " else:\n", " points.append(coil_point)\n", " return points" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "cache = get_template_point_cache(template)" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "points_f = [(0, 0)] + get_points(\n", " template, TURNS, TRACK_SPACING + TRACK_WIDTH, Layer.FRONT, cache\n", ")\n", "points_b = [(0, 0)] + get_points(\n", " template, TURNS, TRACK_SPACING + TRACK_WIDTH, Layer.BACK, cache\n", ")\n", "\n", "COIL_CENTER_RADIUS = STATOR_RADIUS / 2 + 1.5\n", "\n", "angle_A = 0\n", "angle_B = 120\n", "angle_C = 240\n", "\n", "# roate the points by the required angle\n", "def rotate(points, angle):\n", " return [\n", " [\n", " x * np.cos(np.deg2rad(angle)) - y * np.sin(np.deg2rad(angle)),\n", " x * np.sin(np.deg2rad(angle)) + y * np.cos(np.deg2rad(angle)),\n", " ]\n", " for x, y in points\n", " ]\n", "\n", "\n", "# move the points out to the distance at the requited angle\n", "def translate(points, distance, angle):\n", " return [\n", " [\n", " x + distance * np.cos(np.deg2rad(angle)),\n", " y + distance * np.sin(np.deg2rad(angle)),\n", " ]\n", " for x, y in points\n", " ]\n", "\n", "\n", "# flip the y coordinate\n", "def flip(points):\n", " return [[x, -y] for x, y in points]\n", "\n", "\n", "# the main coils\n", "coil_A_f = translate(rotate(points_f, angle_A), COIL_CENTER_RADIUS, angle_A)\n", "coil_A_b = translate(rotate(points_b, angle_A), COIL_CENTER_RADIUS, angle_A)\n", "\n", "coil_B_f = translate(rotate(points_f, angle_B), COIL_CENTER_RADIUS, angle_B)\n", "coil_B_b = translate(rotate(points_b, angle_B), COIL_CENTER_RADIUS, angle_B)\n", "\n", "coil_C_f = translate(rotate(points_f, angle_C), COIL_CENTER_RADIUS, angle_C)\n", "coil_C_b = translate(rotate(points_b, angle_C), COIL_CENTER_RADIUS, angle_C)\n", "\n", "# the opposite coils - for more power!\n", "angle_A_opp = angle_A + 180\n", "angle_B_opp = angle_B + 180\n", "angle_C_opp = angle_C + 180\n", "\n", "print(angle_A_opp, angle_B_opp, angle_C_opp)\n", "\n", "coil_A_opp_f = translate(\n", " rotate(flip(points_f), angle_A_opp), COIL_CENTER_RADIUS, angle_A_opp\n", ")\n", "coil_A_opp_b = translate(\n", " rotate(flip(points_b), angle_A_opp), COIL_CENTER_RADIUS, angle_A_opp\n", ")\n", "\n", "coil_B_opp_f = translate(\n", " rotate(flip(points_f), angle_B_opp), COIL_CENTER_RADIUS, angle_B_opp\n", ")\n", "coil_B_opp_b = translate(\n", " rotate(flip(points_b), angle_B_opp), COIL_CENTER_RADIUS, angle_B_opp\n", ")\n", "\n", "coil_C_opp_f = translate(\n", " rotate(flip(points_f), angle_C_opp), COIL_CENTER_RADIUS, angle_C_opp\n", ")\n", "coil_C_opp_b = translate(\n", " rotate(flip(points_b), angle_C_opp), COIL_CENTER_RADIUS, angle_C_opp\n", ")\n", "\n", "# connect the front copper opposite coils together\n", "common_connection_radius = STATOR_RADIUS - (TRACK_WIDTH + TRACK_SPACING)\n", "common_coil_connections_b = [\n", " (\n", " common_connection_radius * np.cos(np.deg2rad(angle)),\n", " common_connection_radius * np.sin(np.deg2rad(angle)),\n", " )\n", " for angle in np.arange(angle_A_opp, angle_C_opp + 5, 5)\n", "]\n", "coil_A_opp_f.append(\n", " (\n", " common_connection_radius * np.cos(np.deg2rad(angle_A_opp)),\n", " common_connection_radius * np.sin(np.deg2rad(angle_A_opp)),\n", " )\n", ")\n", "coil_B_opp_f.append(\n", " (\n", " common_connection_radius * np.cos(np.deg2rad(angle_B_opp)),\n", " common_connection_radius * np.sin(np.deg2rad(angle_B_opp)),\n", " )\n", ")\n", "coil_C_opp_f.append(\n", " (\n", " common_connection_radius * np.cos(np.deg2rad(angle_C_opp)),\n", " common_connection_radius * np.sin(np.deg2rad(angle_C_opp)),\n", " )\n", ")\n", "\n", "# connect coil A to it's opposite\n", "connection_radius1 = STATOR_HOLE_RADIUS + (TRACK_SPACING)\n", "connection_radius2 = connection_radius1 + (TRACK_SPACING + VIA_DIAM / 2)\n", "# draw a 45 degree line from coil A at connection radius 1\n", "# then connect up to connection radius 2\n", "# draw a 45 degree line to the opposite coil\n", "coil_A_b.append(\n", " (\n", " connection_radius1 * np.cos(np.deg2rad(angle_A)),\n", " connection_radius1 * np.sin(np.deg2rad(angle_A)),\n", " )\n", ")\n", "coil_A_opp_b.append(\n", " (\n", " connection_radius2 * np.cos(np.deg2rad(angle_A_opp)),\n", " connection_radius2 * np.sin(np.deg2rad(angle_A_opp)),\n", " )\n", ")\n", "a_connection_b = [\n", " (\n", " connection_radius1 * np.cos(np.deg2rad(angle)),\n", " connection_radius1 * np.sin(np.deg2rad(angle)),\n", " )\n", " for angle in np.arange(angle_A, angle_A + 90 + 5, 5)\n", "]\n", "a_connection_f = [\n", " (\n", " connection_radius2 * np.cos(np.deg2rad(angle)),\n", " connection_radius2 * np.sin(np.deg2rad(angle)),\n", " )\n", " for angle in np.arange(angle_A + 90, angle_A + 180 + 5, 5)\n", "]\n", "a_connection_b.append(a_connection_f[0])\n", "\n", "coil_B_b.append(\n", " (\n", " connection_radius1 * np.cos(np.deg2rad(angle_B)),\n", " connection_radius1 * np.sin(np.deg2rad(angle_B)),\n", " )\n", ")\n", "coil_B_opp_b.append(\n", " (\n", " connection_radius2 * np.cos(np.deg2rad(angle_B_opp)),\n", " connection_radius2 * np.sin(np.deg2rad(angle_B_opp)),\n", " )\n", ")\n", "b_connection_b = [\n", " (\n", " connection_radius1 * np.cos(np.deg2rad(angle)),\n", " connection_radius1 * np.sin(np.deg2rad(angle)),\n", " )\n", " for angle in np.arange(angle_B, angle_B + 90 + 5, 5)\n", "]\n", "b_connection_f = [\n", " (\n", " connection_radius2 * np.cos(np.deg2rad(angle)),\n", " connection_radius2 * np.sin(np.deg2rad(angle)),\n", " )\n", " for angle in np.arange(angle_B + 90, angle_B + 180 + 5, 5)\n", "]\n", "b_connection_b.append(b_connection_f[0])\n", "\n", "coil_C_b.append(\n", " (\n", " connection_radius1 * np.cos(np.deg2rad(angle_C)),\n", " connection_radius1 * np.sin(np.deg2rad(angle_C)),\n", " )\n", ")\n", "coil_C_opp_b.append(\n", " (\n", " connection_radius2 * np.cos(np.deg2rad(angle_C_opp)),\n", " connection_radius2 * np.sin(np.deg2rad(angle_C_opp)),\n", " )\n", ")\n", "c_connection_b = [\n", " (\n", " connection_radius1 * np.cos(np.deg2rad(angle)),\n", " connection_radius1 * np.sin(np.deg2rad(angle)),\n", " )\n", " for angle in np.arange(angle_C, angle_C + 90 + 5, 5)\n", "]\n", "c_connection_f = [\n", " (\n", " connection_radius2 * np.cos(np.deg2rad(angle)),\n", " connection_radius2 * np.sin(np.deg2rad(angle)),\n", " )\n", " for angle in np.arange(angle_C + 90, angle_C + 180 + 5, 5)\n", "]\n", "c_connection_b.append(c_connection_f[0])" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "def create_track(points):\n", " return [{\"x\": x, \"y\": y} for x, y in points]" ] }, { "cell_type": "code", "execution_count": null, "metadata": {}, "outputs": [], "source": [ "# dump out the results to json\n", "json_result = {\n", " \"parameters\": {\n", " \"trackWidth\": TRACK_WIDTH,\n", " \"statorHoleRadius\": STATOR_HOLE_RADIUS,\n", " \"viaDiameter\": VIA_DIAM,\n", " \"viaDrillDiameter\": VIA_DRILL,\n", " },\n", " \"vias\": [\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_A)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_A)),\n", " },\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_B)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_B)),\n", " },\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_C)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_C)),\n", " },\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_A_opp)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_A_opp)),\n", " },\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_B_opp)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_B_opp)),\n", " },\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_C_opp)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_C_opp)),\n", " },\n", " {\n", " \"x\": common_connection_radius * np.cos(np.deg2rad(angle_A_opp)),\n", " \"y\": common_connection_radius * np.sin(np.deg2rad(angle_A_opp)),\n", " },\n", " {\n", " \"x\": common_connection_radius * np.cos(np.deg2rad(angle_B_opp)),\n", " \"y\": common_connection_radius * np.sin(np.deg2rad(angle_B_opp)),\n", " },\n", " {\n", " \"x\": common_connection_radius * np.cos(np.deg2rad(angle_C_opp)),\n", " \"y\": common_connection_radius * np.sin(np.deg2rad(angle_C_opp)),\n", " },\n", " # coil A connections\n", " {\"x\": a_connection_f[0][0], \"y\": a_connection_f[0][1]},\n", " {\"x\": a_connection_f[-1][0], \"y\": a_connection_f[-1][1]},\n", " # coil B connections\n", " {\"x\": b_connection_f[0][0], \"y\": b_connection_f[0][1]},\n", " {\"x\": b_connection_f[-1][0], \"y\": b_connection_f[-1][1]},\n", " # coil C connections\n", " {\"x\": c_connection_f[0][0], \"y\": c_connection_f[0][1]},\n", " {\"x\": c_connection_f[-1][0], \"y\": c_connection_f[-1][1]},\n", " ],\n", " \"silk\": [\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_A)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_A)),\n", " \"text\": \"A\",\n", " },\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_B)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_B)),\n", " \"text\": \"B\",\n", " },\n", " {\n", " \"x\": COIL_CENTER_RADIUS * np.cos(np.deg2rad(angle_C)),\n", " \"y\": COIL_CENTER_RADIUS * np.sin(np.deg2rad(angle_C)),\n", " \"text\": \"C\",\n", " },\n", " ],\n", " \"tracks\": {\n", " \"f\": [\n", " create_track(points)\n", " for points in [\n", " coil_A_f,\n", " coil_A_opp_f,\n", " coil_B_f,\n", " coil_B_opp_f,\n", " coil_C_f,\n", " coil_C_opp_f,\n", " a_connection_f,\n", " b_connection_f,\n", " c_connection_f,\n", " ]\n", " ],\n", " \"b\": [\n", " create_track(points)\n", " for points in [\n", " coil_A_b,\n", " coil_A_opp_b,\n", " coil_B_b,\n", " coil_B_opp_b,\n", " coil_C_b,\n", " coil_C_opp_b,\n", " common_coil_connections_b,\n", " a_connection_b,\n", " b_connection_b,\n", " c_connection_b,\n", " ]\n", " ],\n", " },\n", "}\n", "\n", "import json\n", "\n", "json.dump(json_result, open(\"coil.json\", \"w\"))\n", "\n", "\n", "df = pd.DataFrame(coil_A_f, columns=[\"x\", \"y\"])\n", "ax = df.plot.line(x=\"x\", y=\"y\", label=\"Coil A\", color=\"blue\")\n", "ax.axis(\"equal\")\n", "df = pd.DataFrame(coil_A_b, columns=[\"x\", \"y\"])\n", "ax = df.plot.line(x=\"x\", y=\"y\", label=\"Coil B\", color=\"green\")\n", "ax.axis(\"equal\")\n", "\n", "# plot all three coils on the same graph\n", "# df = pd.DataFrame(coil_A, columns=['x', 'y'])\n", "# ax = df.plot.line(x='x', y='y', label='Coil A', color='blue')\n", "# ax.axis('equal')\n", "# df = pd.DataFrame(coil_B, columns=['x', 'y'])\n", "# df.plot.line(x='x', y='y', ax=ax, label='Coil B', color='green')\n", "# df = pd.DataFrame(coil_C, columns=['x', 'y'])\n", "# df.plot.line(x='x', y='y', ax=ax, label='Coil C', color='red')\n", "\n", "# df = pd.DataFrame(coil_A_opposite, columns=['x', 'y'])\n", "# df.plot.line(x='x', y='y', ax=ax, label='Coil A Opposite', color='blue')\n", "# df = pd.DataFrame(coil_B_opposite, columns=['x', 'y'])\n", "# df.plot.line(x='x', y='y', ax=ax, label='Coil B Opposite', color='green')\n", "# df = pd.DataFrame(coil_C_opposite, columns=['x', 'y'])\n", "# df.plot.line(x='x', y='y', ax=ax, label='Coil C Opposite', color='red')" ] } ], "metadata": { "kernelspec": { "display_name": "Python 3.10.7 ('venv': venv)", "language": "python", "name": "python3" }, "language_info": { "codemirror_mode": { "name": "ipython", "version": 3 }, 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